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Manufacturers of Stainless Steel Bars & Flanges

What are Socket Weld Flanges? A Complete Guide

Introduction

In high-pressure piping systems, selecting the correct flange type is essential for safety, efficiency, and durability. Among the most reliable flange types used in small-bore, high-pressure pipelines is the Socket Weld Flange.

This comprehensive guide by Herico India – a leading manufacturer of Stainless Steel Flanges and Bars in Nashik, Maharashtra – explains everything you need to know about socket weld flanges, including their design, benefits, applications, materials, and industry standards.

If you are searching for:


  • Socket Weld Flange Manufacturer in India
  • SS Socket Weld Flanges Supplier in Nashik
  • Stainless Steel Flanges Manufacturer in Maharashtra
  • High Pressure SS Flanges Exporter
  • This guide will help you make the right decision.

    What are Socket Weld Flanges?

    A Socket Weld Flange is a type of pipe flange in which the pipe is inserted into a recessed area (socket) of the flange and then fillet welded around the outside. This design provides a strong, leak-proof connection ideal for small-diameter and high-pressure applications.

    Socket weld flanges are commonly manufactured as per:


  • ASME B16.5
  • ANSI Standards
  • ASTM Material Specifications
  • They are generally used for pipe sizes up to 2" NB to 4" NB in high-pressure systems.

    Design & Working of Socket Weld Flanges

    The design includes:


  • A counterbored socket inside the flange
  • Pipe insertion into the socket
  • Fillet weld applied externally
  • Expansion gap (approx. 1.6 mm) to allow thermal expansion
  • This expansion gap prevents weld cracking during temperature fluctuations and ensures long-term reliability.

    Key Features of SS Socket Weld Flanges

    1. High Strength Joint

    The fillet weld around the pipe ensures superior mechanical strength compared to slip-on flanges.

    2. Ideal for High Pressure Applications

    Widely used in systems where pressure handling capability is critical.

    3. Enhanced Leak Protection

    Pipe insertion inside the flange provides better alignment and sealing.

    4. Reduced Turbulence

    Smooth bore ensures improved flow efficiency.

    5. Easy Installation in Small Lines

    Compared to butt weld flanges, they are easier to align for smaller diameters.

    Applications of Socket Weld Flanges

    Socket weld flanges are extensively used in:


  • Oil & Gas Industries
  • Petrochemical Plants
  • Chemical Processing Units
  • Power Plants
  • Refineries
  • Hydraulic Systems
  • Steam & Boiler Lines
  • Water Treatment Plants
  • Their compact design and high-pressure capability make them suitable for critical industrial environments.

    Stainless Steel Socket Weld Flanges by Herico India

    Herico India, based in Nashik, Maharashtra, is a trusted manufacturer and supplier of:


  • Stainless Steel Socket Weld Flanges
  • SS Slip-On Flanges
  • SS Weld Neck Flanges
  • Stainless Steel Bars
  • We manufacture socket weld flanges in various grades:


  • SS 304 / 304L
  • SS 316 / 316L
  • Duplex Stainless Steel
  • Super Duplex Stainless Steel
  • These materials offer:

  • Excellent corrosion resistance
  • High tensile strength
  • Long service life
  • Resistance to harsh chemical environments
  • Pressure Ratings & Classes

    Socket Weld Flanges are available in different pressure classes:


  • Class 150
  • Class 300
  • Class 600
  • Class 900
  • Class 1500
  • Class 2500
  • At Herico India, we ensure all flanges are manufactured as per international quality standards and pressure specifications.

    Socket Weld Flange vs Slip-On Flange


    Feature Socket Weld Flange Slip-On Flange
    Pressure Handling High Medium
    Strength Superior Moderate
    Installation Moderate Easy
    Leakage Risk Low Medium
    Cost Slightly Higher Economical
    Best For Small, High-Pressure Lines Low to Medium Pressure

    Why Choose Herico India – SS Flanges Manufacturer in Nashik?

    When it comes to Stainless Steel Socket Weld Flanges in India, Herico India stands out because of:


  • Premium quality stainless steel raw material
  • Precision machining & strict quality control
  • Custom sizes & bulk manufacturing
  • Competitive pricing
  • On-time delivery
  • PAN India supply & export capability
  • Experienced technical team
  • We are committed to delivering durable, high-performance stainless steel flanges and bars for industrial applications across India and globally.

    Quality Assurance

    At Herico India, every socket weld flange undergoes:


  • Dimensional Inspection
  • Material Testing
  • Pressure Testing
  • Surface Finish Inspection
  • We follow international manufacturing standards to ensure reliability and durability.

    Conclusion

    Socket Weld Flanges are an excellent choice for high-pressure and small-diameter piping systems. Their strong welding structure, leak-proof design, and durability make them a preferred solution across multiple industries.

    If you are looking for a reliable SS Socket Weld Flanges Manufacturer in Nashik, Maharashtra, choose Herico India for premium quality, competitive pricing, and timely delivery.

    For product inquiries, custom requirements, or bulk orders, contact Herico India today.